Some products in tablet form are produced in high volumes and must only have low production costs. By using segment technology, product losses and changeover times can be reduced significantly and higher output quantities can be achieved. The segments used for this purpose replace the conventional die plate of die table as well as the dies. With the additionally available RS12 tooling, which can be placed very close to each other on the die table, the maximum possible output can be achieved from the tablet presses.
Higher output required
Lower production costs required
High product loss
Too high changeover time
Too high cleaning effort
Standard EU-B and EU-D tooling possible
More punches -> up to 35% more output
Faster cleaning -> No removal of the entire die table
Shorter change over -> change of only 3 to 7 segments
No dies -> No time-consuming removal, installation and alignment of dies
New optimized RS12 tooling (with Shaft-Ø 12.7mm) -> round tablets up to Ø 12mm possible
KTP 420X: with 3 segments and 66 punches for up to 475,200 tablets/hour
KTP 590X: with 4 segments and 96 punches for up to 691,200 tablets/hour
KTP 720X: with 5 segments and 115 punches for up to 1,380,000 tablets/hour
KTS 1000 (Triple-Layer): with 7 segments and 133 punches for up to 670,320 tablets/hour
Our test laboratory KiTech can help you find the right customized Kilian solution. Moreover, our KiTech supports you e.g. with speed demonstrations and optimization as well as analyses and optimization of existing tableting processes.