Direct scalable coating processes

FAQ

What level of automation can we expect with the TPR OPT coater?

Romaco coaters, like the TPR OPT, are highly automated, providing precise control over key process parameters. This automation typically includes sophisticated control of coating solution application, encompassing automated spray nozzle control, precise dosing via peristaltic pumps, and potentially automated spray gun positioning. The drying process is also automated, with control over airflow, temperature, and humidity. Furthermore, the tablet bed movement and rotation are automated through precise control of the coating drum's rotation speed. Integrated sensors and monitoring systems track critical parameters like temperature, humidity, and product weight gain, displaying this data on a user-friendly interface. Finally, recipe management allows for storing and recalling pre-defined coating recipes, ensuring consistent results for different products.

What types of products can be processed using the TPR OPT tablet coater?

The TPR OPT, with its focus on direct coating, is likely well-suited for film coating, sugar coating, and potentially other types of coatings where precise control over the application of the coating material is essential. It's likely suitable for both pharmaceutical and nutraceutical products.

Can theTPR OPT tablet coater handle different types of coating formulations?

Romaco's coaters, including the TPR OPT, are generally designed for flexibility and can handle a range of coating formulations. While the exact capabilities depend on the machine's specific configuration, the TPR OPT can likely handle film coatings, both aqueous and solvent-based, for immediate release, modified release, and enteric applications. Traditional sugar coating processes are also likely possible. Depending on the specific requirements, the TPR OPT may even be adaptable to other coating materials. The key to this versatility lies in the coater's control system, which allows for precise adjustments to parameters like spray rate, airflow, temperature, and drum speed. This flexibility enables the coater to be optimized for different coating materials and their unique processing needs. Additionally, we have our CoTech laboratory and expert technical staff in coating processes who are always available to help you optimize your processes

Is it possible to monitor and control the coating process remotely?

Yes, the TPR’s tablet coater offers remote monitoring and control capabilities. This allows operators and other authorized personnel to access the coater's control system and monitor the coating process from a remote location. This likely includes viewing real-time data on key process parameters (temperature, humidity, spray rate, etc.), as well as potentially adjusting certain settings remotely. Remote access can be valuable for troubleshooting, process optimization, and ensuring consistent coating quality, even when personnel are not physically present at the machine. Contact Romaco for specific details on the remote monitoring features and access options available for the TPR OPT.

What safety features are included in the TPR OPT tablet coater?

Ensuring operator safety and product integrity is paramount in pharmaceutical manufacturing. Romaco designs its equipment with a strong focus on safety, and the TPR OPT tablet coater is no exception. While specific features may vary, modern pharmaceutical tablet coaters like the TPR OPT typically include a range of safety mechanisms. These often include strategically placed emergency stop buttons for quick shutdowns, safety interlocks on access doors to prevent operation when open, and physical guarding around moving parts like the drum and spray arms. Proper ventilation systems are included to control dust and fumes, which is especially important with certain coating materials. Overload protection systems prevent damage to motors and components, and safety sensors detect issues like excessive temperature or pressure. The machine is likely designed and manufactured to comply with relevant industry safety standards. Additionally, we work with filtration systems both at the inlet and outlet, with the latter achieving up to 99.99% purity. For a comprehensive list of the Optima's safety features, it's essential to contact Romaco directly.