Optimizing OEE

(Overall Equipment Effectiveness) with Romaco Machines

Pharmaceutical packaging often involves multiple steps and stringent quality control measures, making it trickier to achieve high OEE compared to simpler processes.

Your challenges

  • Need to increase production rate
  • Need to decrease production costs
  • Wanting to improve the reliability of production planning
  • More Transparency on the product output
  • Overview of machine status
  • Sustainable production
  • Frequent product changeovers can significantly impact OEE due to setupt times and adjustments


Our solution

  • Machine availability

    • Identify the reasons for machine stops due to scheduled down times

      • Resasons selectable from the OEE dialog at the machine operation terminal

      • Visualization and overview of the down time reasons

    • Data is recorded by the machine control

    • Regularly scheduled maintenance helps prevent unexpected equipment failures and production stoppages

    • Implementing automated equipment can reduce downtime associated with manual operations and improve constistency

  • Analyzing the components of OEE (availability, performance, quality), manufacturers can pinpoint areas causing production showdowns or waste

  • Permanent measurement, recording and visualization of machine status

  • Transparency about stop reasons and product ejections

  • Measurement of the machine efficiency

What you can expect

  • Increased machine efficiency

  • Single metric to compare the effectiveness of different packaging lines or assess changes made to optimize a line

  • Services, which include OEE consultancy, data analysis and improvement strategies

  • User-friendly software

  • Most commonly used non-financial measurement tool on packaging lines


FAQ

What type of data analysis tools are available with Romaco machines to optimize OEE?

Romaco machines come with integrated OEE (Overall Equipment Effectiveness) monitoring, providing real-time data analysis on perfomance, availabilty and quality. Advanced SCADA systems, IoT connecivity and predictive maintenance tools help optimize efficiency and reduce downtime.

Can Romaco machines be integrated with extisting production lines?

Yes, Romaco machines are designed to be easily integrated with existing production lines, offering flexible interfaces and compatibility with other equipment to streamline operations and improve efficiency.

What factors are considered when analyzing OEE in Romaco machines?

When analyzing OEE in Romaco machines, the key factors considered are Availability, Performance and Quality.

What kind of customization options are available for Romaco blister heat sealing machines?

Romaco's blister heat sealing machines offer flexible sealing parameters, various materials (e.g., aluminum, PVC), customizable blister formats and optional child-resistant or tamper-evident features.

How does Romaco's OEE analysis help in reducing production waste?

Romaco's OEE anaylsis helps reduce production waste by identifying ineffeciencies, such as downtime or underperformance, allowing for targeted improvements. By optimizing machine availability, speed and quality, it ensures fewer defects and more consistent production, leading to less scrap and waste.

How does Romaco's data recording feature contribute to improving OEE?

Romaco's data recording feature tracks real-time performance, downtime and production metrics. By providing insights into machine efficiency and bottlenecks, it helps identify areas for improvement, enabling data-driven decisions to optimize OEE and reduce inefficiencies.

Does Romaco provide training for operators to use the machine interface effectively?

Yes, Romaco provides comprehensive training for operators, ensuring they can use the machine interface effectively. This includes hands-on sessions, user manuals and technical support to ensure smooth operation and maximize productivity.

What kind of remote support or diagnostics does Romaco offer for its machines?

Romaco offers remote support and diagnostics through IoT connectivity, allowing technicians to monitor machine performance, troubleshoot issues and perform diagnostics remotely. This helps reduce downtime and ensures quick problem resolution.

Can Romaco machines be adapted for use in non-pharmaceutical industries?

Yes, Romaco machines can be adapted for use in non-pharmaceutical industries, such as nutraceuticals, food and cosmetics. Customizations in packaging, dosing and material handling allow flexibility for different products while maintaining high-quality standards.