Pharmaceutical packaging often involves multiple steps and stringent quality control measures, making it trickier to achieve high OEE compared to simpler processes.
Frequent product changeovers can significantly impact OEE due to setupt times and adjustments
Machine availability
Identify the reasons for machine stops due to scheduled down times
Resasons selectable from the OEE dialog at the machine operation terminal
Visualization and overview of the down time reasons
Data is recorded by the machine control
Regularly scheduled maintenance helps prevent unexpected equipment failures and production stoppages
Implementing automated equipment can reduce downtime associated with manual operations and improve constistency
Analyzing the components of OEE (availability, performance, quality), manufacturers can pinpoint areas causing production showdowns or waste
Permanent measurement, recording and visualization of machine status
Transparency about stop reasons and product ejections
Measurement of the machine efficiency
Increased machine efficiency
Single metric to compare the effectiveness of different packaging lines or assess changes made to optimize a line
Services, which include OEE consultancy, data analysis and improvement strategies
User-friendly software
Most commonly used non-financial measurement tool on packaging lines
Romaco machines come with integrated OEE (Overall Equipment Effectiveness) monitoring, providing real-time data analysis on perfomance, availabilty and quality. Advanced SCADA systems, IoT connecivity and predictive maintenance tools help optimize efficiency and reduce downtime.
Yes, Romaco machines are designed to be easily integrated with existing production lines, offering flexible interfaces and compatibility with other equipment to streamline operations and improve efficiency.
When analyzing OEE in Romaco machines, the key factors considered are Availability, Performance and Quality.
Romaco's blister heat sealing machines offer flexible sealing parameters, various materials (e.g., aluminum, PVC), customizable blister formats and optional child-resistant or tamper-evident features.
Romaco's OEE anaylsis helps reduce production waste by identifying ineffeciencies, such as downtime or underperformance, allowing for targeted improvements. By optimizing machine availability, speed and quality, it ensures fewer defects and more consistent production, leading to less scrap and waste.
Romaco's data recording feature tracks real-time performance, downtime and production metrics. By providing insights into machine efficiency and bottlenecks, it helps identify areas for improvement, enabling data-driven decisions to optimize OEE and reduce inefficiencies.
Yes, Romaco provides comprehensive training for operators, ensuring they can use the machine interface effectively. This includes hands-on sessions, user manuals and technical support to ensure smooth operation and maximize productivity.
Romaco offers remote support and diagnostics through IoT connectivity, allowing technicians to monitor machine performance, troubleshoot issues and perform diagnostics remotely. This helps reduce downtime and ensures quick problem resolution.
Yes, Romaco machines can be adapted for use in non-pharmaceutical industries, such as nutraceuticals, food and cosmetics. Customizations in packaging, dosing and material handling allow flexibility for different products while maintaining high-quality standards.