KiTech – the tableting test laboratory

The Laboratory KiTech in Cologne, Germany is the expert centre for all your questions relating to the tableting process. KiTech, Romaco Kilian’s test laboratory, provides you with direct access to a wide range of tableting expertise, from recipe analysis through compression trials to analysis of your final product.

Using state-of-the-art analysis equipment and the all-in-one R&D instrument KTP 1X, Romaco Kilian’s KiTech particularly focuses on optimising your tableting processes and equipment to achieve maximum overall equipment effectiveness (OEE).

Your tableting challenges …

  • Need to improve tablet press performance 

  • Need to improve output of the tablet presses

  • Need to improve process speed

  • Issues on the characterization of product and formulation

  • Sticky / temperature sensitive products

  • Capping and lamination of products


Our expert services

  • Provision of expertise in tableting special products e.g. hair colour, coal powder, algae powder, catalysts, veterinary drugs

  • Provision of expertise in tableting different product geometries

  • Support for the entire process from granulation to tableting and coating

  • Performance optimization of tablet presses, e.g. by increasing the output or process speed

  • Characterization of products and formulations

  • Determination of characteristic tableting parameters, e.g. with hardness and compression force measurements

  • Comprehensive analysis of all required specifications for powder, granule and tablet production

  • Troubleshooting challenges like capping and lamination or sticky / heat sensitive products

  • Scale-up to identify the appropriate tablet press

  • Customization of tablet presses for special applications

  • Testing of new machine features and machine developments

  • …and many more

Our equipment and features

  • Access to all current machine features such as: brake magnets, punch bellows, different fill shoe systems and smooth-running compression rollers

  • All-in-one R&D instrument KTP 1X

  • Six fully equipped press rooms and three conference rooms

  • Various production presses and analytical instruments

  • Comprehensive expertise, simulation tools and test possibilities

  • Expert team

Application notes

Application note ibuprofen Romaco Kilian KTP 420X

Ibuprofen KTP 420X

Production of IBUPROFEN which runs on a Synthesis 700 with 40 rpm turret rotation speed. Goal: Increased machine output speed and a continuous production without any cleaning issues.

Download 340.2 KB (pdf)
Application note effervescent Romaco Kilian KTP 420X

Effervescent KTP 420X

Production of effervescent tablets, customer visited a competitor to make trials with original product and 90.000 tablets/h. Goal: Increased machine output speed on a KILIAN tablet press.

Download 354.7 KB (pdf)
Application note dental cleaner Romaco Kilian SYNTHESIS

Dental cleaner SYNTHESIS

Production of double layer dental cleaner effervescent tabs which runs on a KILIAN RX tablet press with 1,800 tablets/h. Goal: Increased machine output speed on a KILIAN SYNTHESIS 700 2G.

Download 212.4 KB (pdf)
Application note homeopathic products Romaco Kilian S 250 B

Homeopathic S 250 B

Production of fast dissolving tablets. Goal: Continuous production on a force feed rotary tablet press by using multiple punches and achieving the output capacity of 4 existing machines.

Download 241.5 KB (pdf)

Our expertise covers the whole processing process. In addition to the KiTech services, we also help you optimize the flow behavior or the compressibility of powders and granules. Furthermore, if required, we support you in choosing the right coating solution for final tablets.

Innojet

Granulation experts

Tecpharm

Coating experts

We help you with your specific product, tablet press or challenge!

You already know what you want? Here are some questions to help us conduct your test.

You want to send test materials? Please send us your MSDS:

FAQ

What types of tableting equipment and presses do you have available for testing purposes?

In addition to various analytical instruments, the KiTech tableting laboratory also has a KTP 1X R&D single stroke tablet press for analytical processes and tests. To simulate larger production batches, KiTech always has a rotary tablet press from the high-end KTP X series available. 

Can KiTech handle the scale of my project, considering the number of samples or test batches required?

Yes, the KiTech tableting laboratory always has a rotary tablet press from the high-end KTP X series available in order to realize higher sample quantities or larger batch sizes. Test with specific environmental conditions can also be carried out in specially equipped air-conditioned press rooms.   

Are you equipped to perform specific tests relevant to my tablets, such as dissolution testing, friability testing, or weight uniformity testing?

Yes, the KiTech tableting laboratory can perform specific tablet test with tablet check units, disintegration testers, tablet hardness testers and friability testers. 

Can you accommodate any special requests I have for testing methodologies or data analysis?

Yes, the KiTech tableting laboratory can also assist with special requests for testing methods and data analysis. Just let us know in advance so that KiTech can provide everything you need for the test session. 

Are your laboratory practices compliant with relevant Good Manufacturing Practices (GMP) for tableting? 

Yes, the KiTech tableting laboratory works, for example, with process validation and documentation, quality control and risk management, regular personnel trainings and thus fulfills the requirements of Good Manufacturing Practice. 

What calibration procedures do you have in place to ensure the accuracy of your testing instruments?

The KiTech tableting laboratory ensures the accuracy of test instruments with regular testing and certification procedures. The tablet presses are also regularly calibrated and maintained according to the user manual. 

What format will the final test report be in, and will it include raw data?

The final test report is always provided in PDF format. On request, we can also provide you with the raw data in Excel or CSV format. 

Do you offer consulting services to help me interpret the test results and optimize my tableting process?

Yes, with comprehensive expertise, simulation tools and testing possibilities, KiTech’s tableting experts can help you interpret the test results correctly and optimize your tableting process.