Reduced cleaning efforts and cooler tablet production

Achieving consistent, high-quality production of pharmaceutical tablets requires overcoming several challenges. Frequent product changes can disrupt your production schedule. Extensive cleaning and maintenance requirements can eat up valuable time. Deviations in tablet hardness or weight can compromise the efficacy and safety of the produced tablets. In addition, material waste during production can significantly impact your profitability. At Romaco Kilian we offer solutions to help you streamline your processes, ensure consistent product quality, and minimize waste.

Your challenges

Too much time required for format changes
Increased maintenance and cleaning effort
Poor performance by e.g. not achieving the desired hardness or weight deviation of the tablet
Too much product loss

Our solutions

The KTP 590X and the S 710 Prime are both designed to reduce product loss to a minimum.

Fast change over between bi- and mono-layer tablet mode without any modifications to the compression roller set-up
High-speed effervescent tablet production
3 sets of pressure rollers as an option to achieve the desired tablet hardness and increase production speed

Fast product changes, short cleaning times and long maintenance intervals ensure optimal availability
Separation between the compaction and mechanical areas speeds up cleaning
Exchangeable die table for highest versatility

Product scraper with magnetics to ensure that it is pushed against the die-table surface with a constant force
Pushes nearly all product, which has been lost after the sealing segment, into the recycling groove.

Die table
Precision-manufactured die table (less than 5 µ) with low vertical wobble

Brake magnets do not touch the punch shaft
Constant brake force

What you can expect

The KTP 590X and the S 710 Prime follows the principles of hygienic design according the GMP guidelines.

KTP 590X

Fast changeable die table: less then 20 minutes
Quick product and format changes: tablet chute and fill shoe can be swung out – no tedious readjustments
Two full size fill shoes for higher production speed

Effective cooling of the process area to below 30 °C – ideal for processing temperature sensitive formulations such as Ibuprofen
Special compression rollers, bolts and bearings – ensure lowest possible friction
Torque drive and the V-ring seal (for the die table)

Longer production interval between cleaning times due to complete separation between processing area, change over area and maintenance area
Minimized risk of product contamination thanks to hygienic design allows faster cleaning procedures
Dust-tight tablet chute prevents powder escaping from the machine

S 710 Prime

Fast changeable die table: less then 30 minutes
Tablet chute on a swivel arm which can be swung in and out quick and easily, without the need of re-adjustment
Only a few product contact parts must be removed for cleaning

Single piece design and v-seal ring to avoid that product penetrates the lower mechanical compartment
Separation between the upper- (compression) and lower (mechanical) compartment for reduced cleaning effort

Suitable Products

Kilian

KTP 590X

Applications

Maximum output (tablets/hour)

691,200

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Kilian

S 710 Prime

Applications

Maximum output (tablets/hour)

1,020,000

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Production improvement required?

Our test laboratory KiTech can help you find the right customized Kilian solution. Moreover, our KiTech supports you e.g. with speed demonstrations and optimization as well as analyses and optimization of existing tableting processes.

KiTech

KTP 590X

S 710 Prime

Highly efficient filling

Optimized shape of our recycling groove

Brake magnets

Time savings through

Cooler production through

Reduced cleaning through

Time savings through

Reduced cleaning through

Suitable Products

Kilian

KTP 590X

691,200

SEE MORE

Kilian

S 710 Prime

1,020,000

SEE MORE