Cool, fast, clean tableting

Achieving consistent, high-quality production of pharmaceutical tablets requires overcoming several challenges. Frequent product changes can disrupt your production schedule. Extensive cleaning and maintenance requirements can eat up valuable time. Deviations in tablet hardness or weight can compromise the efficacy and safety of the produced tablets. In addition, material waste during production can significantly impact your profitability. At Romaco Kilian we offer solutions to help you streamline your processes, ensure consistent product quality, and minimize waste.

Your challenges

  • Too much time required for format changes

  • Increased maintenance and cleaning effort

  • Poor performance by e.g. not achieving the desired hardness or weight deviation of the tablet

  • Too much product loss


Our solutions

The KTP 590X and the S 710 Prime are both designed to reduce product loss to a minimum.

KTP 590X 

  • Fast change over between bi- and mono-layer tablet mode without any modifications to the compression roller set-up
  • High-speed effervescent tablet production 
  • 3 sets of pressure rollers as an option to achieve the desired tablet hardness and increase production speed

S 710 Prime

  • Fast product changes, short cleaning times and long maintenance intervals ensure optimal availability
  • Separation between the compaction and mechanical areas speeds up cleaning
  • Exchangeable die table for highest versatility

Highly efficient filling

  • Product scraper with magnetics to ensure that it is pushed against the die-table surface with a constant force
  • Pushes nearly all product, which has been lost after the sealing segment, into the recycling groove. 
  • Optimized shape of our recycling groove 

Die table

  • Precision-manufactured die table (less than 5 µ) with low vertical wobble

Brake magnets

  • Brake magnets do not touch the punch shaft
  • Constant brake force 

What you can expect

The KTP 590X and the S 710 Prime follows the principles of hygienic design according the GMP guidelines.

KTP 590X

Time savings through

  • Fast changeable die table: less then 20 minutes

  • Quick product and format changes: tablet chute and fill shoe can be swung out – no tedious readjustments

  • Two full size fill shoes for higher production speed

Cooler production through

  • Effective cooling of the process area to below 30 °C – ideal for processing temperature sensitive formulations such as Ibuprofen

  • Special compression rollers, bolts and bearings – ensure lowest possible friction

  • Torque drive and the V-ring seal (for the die table) 

Reduced cleaning through

  • Longer production interval between cleaning times due to complete separation between processing area, change over area and maintenance area

  • Minimized risk of product contamination thanks to hygienic design allows faster cleaning procedures

  • Dust-tight tablet chute prevents powder escaping from the machine

S 710 Prime

Time savings through

  • Fast changeable die table: less then 30 minutes

  • Tablet chute on a swivel arm which can be swung in and out quick and easily, without the need of re-adjustment

  • Only a few product contact parts must be removed for cleaning

Reduced cleaning through

  • Single piece design and v-seal ring to avoid that product penetrates the lower mechanical compartment

  • Separation between the upper- (compression) and lower (mechanical) compartment for reduced cleaning effort

 

 

Production improvement required?

Our test laboratory KiTech can help you find the right customized Kilian solution. Moreover, our KiTech supports you e.g. with speed demonstrations and optimization as well as analyses and optimization of existing tableting processes.