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Macofar

MicroRobot 50 powder/liquid filling

Robotic powder/liquid filling machine for small batches under isolation technology. The MicroRobot 50 can be configured for powder and/or liquid filling (combi filling) under isolation technology – even of high potency drugs and extremely difficult to fill powders. Size parts-free robots manage all operations and vials transfer.

Max. 3,000 vials/hour with minimum dosage: 20 mg / 0.5 ml

Innovation and value

  • Format-free robotic transport
  • Zero loss logic for high value products
  • Compact design
  • Filling, stoppering and capping all in one machine
  • One single machine capable of handling both powder and liquid filling
  • Capable of handling oxygen-sensitive products due to a system to reduce oxygen level below 3 %
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Key Features

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100% check weighing system in the filling area
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Powder filling unit designed to handle also hygroscopic/irregular types of powders
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100% sealing force verification
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Vial transport via size parts-free Stericlean robots
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Verification of presence and position of rubber stopper via camera with zero loss logic, robots ready to perform correct stoppering before proceeding with next steps
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In case of missing alu cap, robot re-performs closing operation, all vials leave the machine completely sealed

Functionalities

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Powder filling

Powder filling

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Liquid filling

Liquid filling

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Rubber stoppering

Rubber stoppering

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Alu-capping

Alu-capping

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Robotic operations

Robotic operations

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Clean

Clean

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Compact

Compact

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Machine Layout

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Additional views
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Technical Data

Output – single dose (vials/hour) 3,000
Vial dimensions diameter (mm), min. – max. 16–52
Vial dimensions height (mm), min. – max. 35–110
Minimum dose (mg), min. dosages can change according to the powder specific weight 20
Minimum dose liquid (ml), can vary depending on product’s characteristics 0.5
Installed power (kW), without L.F. 22
Compressed air (bar) 6
PLC standard SCHNEIDER
Machine dimensions (mm), L × W × H 3,950 × 1,700 × 3,000
Weight (kg) approx. 6,000
*Depending on product and machine configuration  
More Information

Peripherals

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External washing
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Vials inspection
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Bottle labeller
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WM Series
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Tunnel Series
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Downstream

Cartoning

Cartoning

with Promatic

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