Production phase
Regulative requirements
Challenges
- Supply chain security (Track-and-Trace): Unambiguous identification code on secondary packaging and checking of the code for readability with subsequent data storage
- Electronic signature and recording (part 11) by validated, computerised systems
Solutions
- Panel software upgrade: Compliance with 21 CFR Part 11 and increased user-friendliness
- Mark&Verify upgrade kit: Coding of secondary packaging - Optional implementation of coding and verification in cartoning machinery
- Glue upgrade (tamper evidence): Guarantee of tamper evidence through subsequent installation of glue equipment at cartoning machinery
Quality management
Challenges
- Process reliability: Failure-free processes according to the set parameters and minimum process deviation
- Recording and provision of all process data: Reliable statements on product and packaging quality
- Special protection of oxygen, light and humidity-sensitive products during manufacturing and packaging
Solutions
- Sealing force control upgrade kit to ensure the sealing tightness of blisters
- Tablet press control upgrade kit: Guarantee of constant product quality
- Nitrogen gassing upgrade kit: Guarantee of the durability of the products
Production
Challenges
- Lifetime increase: Replacement of commercial components that are no longer supported by their manufacturers
- Increase in flexibility: Quick reaction to new market conditions
- Increase in quality and production output thanks to modernisation of drive systems or improved feed systems
Solutions
- Booklet feeder upgrade: Feed-in, even of large booklets, at a high performance range
- PLC and HMI upgrade for electro hardware to prevent production failures due to missing spare parts
- Product feed system (SureFeed) Secure feed, especially for geometrically complex products
- Main and upstream pressure roller upgrade kit for tablet presses: Three times higher roller service life in comparison to the previous version