What automation features are integrated into Romaco's automatic coating machine for tablet coating processes?

TPR OPT Coater: An Automated Approach to Tablet Coating Perfection with Enhanced Robustness and Repeatability

In the pharmaceutical industry, precision and consistency are key to ensuring the quality and efficacy of medications. Tablet coating, a crucial process for enhancing tablet properties, demands meticulous control of various parameters to achieve optimal results. The TPR OPT Coater from Romaco Tecpharm stands out with its automated approach that elevates tablet coating to a new level of precision, efficiency, robustness, and repeatability.

Automated Control for Perfect and Robust Coating

The Optiarm system, in conjunction with the radar, ensures continuous control of the distance between the spray guns and the tablet bed. This millimeter-level precision guarantees uniform coating distribution, minimizing waste and optimizing coverage.
The dynamic opening of the flaps, based on the equipment load, maximizes drying efficiency and coating solution application. This intelligent feature prevents overheating and energy waste while ensuring uniform drying across the entire bed.

Ensuring Process Stability and Result Repeatability

Inlet humidity control is crucial for maintaining process stability and result repeatability, especially in environments with climatic variations. The TPR OPT Coater automatically adjusts humidity to optimize drying, protect sensitive active ingredients, and ensure consistent final product quality.
Precise process temperature regulation using three sensors (inlet, outlet, and cores) ensures optimal thermal equilibrium during coating. This prevents active ingredient degradation and guarantees product integrity.

Optimizing Performance, Precision, and Repeatability

Airflow and vacuum control of the equipment contribute to drying efficiency, thermal equilibrium, and coating solution application performance. These optimized parameters guarantee uniform, fast, and high-quality coating.

Spray ratio control, either by pump speed or flow rate, ensures precise and consistent coating dosing. A flow meter controlled by the equipment guarantees the exact application of the required quantity, minimizing waste and ensuring final product uniformity and batch-to-batch repeatability.

Automatic Recipes for Error-Free, Robust, and Repeatable Operation

The TPR OPT Coater integrates an automatic recipe system that allows programming and controlling all the parameters mentioned above. This automation eliminates the need for manual intervention, reducing the risk of human error and guaranteeing impeccable consistency in every production batch, with unprecedented robustness and repeatability.
Automatic recipes offer flexibility to adapt the process to the specific characteristics of each product, ensuring optimal results in a wide range of applications. The ease of use and precision of the automated system make the TPR OPT Coater an invaluable tool for modern pharmaceutical production.

Additional Benefits of Automation:

Significant increase in OEE (Overall Equipment Effectiveness):

Process automation reduces downtime and optimizes machine performance, resulting in a significant increase in OEE.

Enhanced control and traceability:

Automation allows recording and monitoring all process parameters, facilitating quality control and batch traceability.

Cost reduction:

Automation can help reduce production costs by minimizing material and energy waste and reducing labor requirements.

Conclusion: Elevating Tablet Coating to a New Level

The TPR OPT Coater from Romaco Tecpharm positions itself as an innovative solution that redefines tablet coating. Its automated approach, encompassing everything from precise control of critical parameters to the flexibility of automatic recipes, guarantees unparalleled precision, efficiency, and consistency in the process.
This machine represents a qualitative leap in the pharmaceutical industry, enabling the production of coated tablets with superior quality and impeccable consistency. The TPR OPT Coater not only optimizes process efficiency but also raises the quality standard in drug manufacturing, ensuring the delivery of reliable and highly efficacious products to patients.
In short, the TPR OPT Coater is a strategic investment for pharmaceutical companies seeking to elevate their production to a new level of precision, efficiency, and quality. Its automated approach and intelligent features make it an indispensable tool for success in the modern pharmaceutical industry.