Am Heegwald 11 · 76227 Karlsruhe · Germany

Production phase

Regulative requirements

Challenges

  • Supply chain security (Track-and-Trace): Unambiguous identification code on secondary packaging and checking of the code for readability with subsequent data storage
  • Electronic signature and recording (part 11) by validated, computerised systems

Solutions

  • Panel software upgrade: Compliance with 21 CFR Part 11 and increased user-friendliness 
  • Mark&Verify upgrade kit: Coding of secondary packaging - Optional implementation of coding and verification in cartoning machinery
  • Glue upgrade (tamper evidence): Guarantee of tamper evidence through subsequent installation of glue equipment at cartoning machinery

Quality management

Challenges

  • Process reliability: Failure-free processes according to the set parameters and minimum process deviation 
  • Recording and provision of all process data: Reliable statements on product and packaging quality
  • Special protection of oxygen, light and humidity-sensitive products during manufacturing and packaging

Solutions

  • Sealing force control upgrade kit to ensure the sealing tightness of blisters 
  • Tablet press control upgrade kit: Guarantee of constant product quality
  • Nitrogen gassing upgrade kit: Guarantee of the durability of the products

Production

Challenges

  • Lifetime increase: Replacement of commercial components that are no longer supported by their manufacturers
  • Increase in flexibility: Quick reaction to new market conditions
  • Increase in quality and production output thanks to modernisation of drive systems or improved feed systems

Solutions

  • Booklet feeder upgrade: Feed-in, even of large booklets, at a high performance range
  • PLC and HMI upgrade for electro hardware to prevent production failures due to missing spare parts
  • Product feed system (SureFeed) Secure feed, especially for geometrically complex products
  • Main and upstream pressure roller upgrade kit for tablet presses: Three times higher roller service life in comparison to the previous version